NICKEL ALLOYS

FILLER METAL 117 is a covered electrode which is used for welding of Ni-Cr-Co-Mo alloys (UNS Number N06617). This electrode can also be used for overlay cladding where similar alloy is required. Weld metal provides optimum strength and oxidation resistance above 1500°up to 2100°F, especially when welding on base metals of Ni-Fe-Cr alloys.

C

Cr

Fe

Mn

Mo

Ni

Si

Co

Cu

P

S

Nb(Cb)+Ta

Others

0.05-0.15

21.0-26.0

5.0 max

0.3 - 2.5

8.0-10.0

Rem

0.75 .max

9.0-15.0

0.50 max

0.03 max

0.015 max

1.0 max

0.50 max

FILLER METAL 112 is a covered electrode which is used to weld Ni-Cr-Mo alloys. It is also used extensively in overlay cladding where similar chemical composition is required on the clad side. Its applications include dissimilar joints between Ni-Cr-Mo alloys to either stainless steels, carbon, or low alloy steels. These electrodes are used in applications where the temperature ranges from cryogenic up to 1800°F.

C	Cr	Fe	Mn	Mo	Ni	Si	Cu	P	S	Nb(Cb)+Ta	Others
0.10 max	20.0-23.0	7.0 max	1.0 max	8.0-10.0	55.0 min	0.75 max	0.50 max	0.03 max	0.02 max	3.15-4.15	0.50 max

FILLER METAL 122 electrodes are used for welding of Ni-Cr-Mo alloys as well as for overlay cladding on carbon, low alloy, or stainless steels. They are also used for dissimilar joints between Ni-Cr-Mo alloys and stainless, carbon, or low alloy steels. Typical specifications for the Ni-Cr-Mo base metals are ASTM, B574, B619, and B626--all of which have UNS Number N06022. FILLER METAL 122 offers excellent corrosion resistance in oxidizing as well as reducing media in a wide variety of chemical process environments. It offers an outstanding resistance to stress corrosion cracking, pitting, and crevice corrosion.

C

Cr

Fe

Mn

Mo

Ni

Si

W

Co

Cu

P

Others

S

0.02 max

20.0-22.5

20.0-22.5

1.0 max

12.5-14.5

Rem

0.2 max

2.5 - 3.5

2.5 max

0.50 max

0.03 max

0.50 max

0.015 max

FILLER METAL 55 is used for welding of cast irons to themselves as well as for joining cast irons to mild steels. It is also employed for the repair of castings. The welds are moderately hard and may require carbide tipped tools for machining. A preheat and interpass temperature of not less than 350°F is required during welding.

C	Mn	Si	S	Fe	Ni	Cu	Al	Others
2.0 max	2.5 max	4.0 max	0.03 max	Bal.	45.0 - 60.0	2.5 max	1.0 max	1.0 max

FILLER METAL 99 is designed for welding of gray iron castings to themselves as well as joining them to mild steels or stainless steels. It is also used extensively to repair castings. The welds are quite machinable. A preheat and interpass temperature of not less than 350°F is recommended during welding.

C	Mn	Si	S	Fe	Ni	Cu	Al	Others
2.0 max	2.5 max	4.0 max	0.03 max	8.0 max	85.0 min	2.5 max	1.0 max	1.0 max

FILLER METAL 135 is a covered electrode which is used for welding of Ni-Fe-Cr-Mo-Cu alloys. This electrode can be used to weld dissimilar joints between nickel alloys and stainless steels or low alloy steels as well as for overlay cladding where similar chemical composition is required.

C	Cr	Fe	Mn	Mo	Ni	Si	Cu	P	S
0.02	29.3	27.4	2.1	3.2	35.2	0.4	1.8	0.009	0.005

FILLER METAL 141 is used for welding of cast and wrought forms of commercially pure nickel. These electrodes can also be used for surfacing as well as dissimilar welding between nickel and steel or stainless steel. The weld metal of this electrode has excellent corrosion resistance to caustic alkalies such as caustic soda and caustic potash.

C	Fe	Mn	Ni	Si	Al	Ti	Cu	P	S	Others
0.10 max	0.75 max	0.75 max	92.0 min	1.25 max	1.0 max	1.0 - 4.0	0.25 max	0.03 max	0.02 max	0.50 max

FILLER METAL182 electrodes are used for welding of Ni-Cr-Fe alloys to themselves, and for dissimilar welding between Ni-Cr-Fe alloys and steels or stainless steels. The applications include surfacing as well as clad-side welding. The high manganese of this weld deposit reduces the possibility of micro fissures. High manganese reduces creep strength, which limits its usage up to 900°F.

C	Cr	Fe	Mn	Ni	Si	Ti	Cu	P	S	Nb(Cb)+Ta	Others
0.10 max	13.0-17.0	10.0 max	5.0 -9.5	59.0 min	1.0 max	1.0 max	0.50 max	0.03 max	0.015 max	1.0 - 2.5	0.50 max

FILLER METAL 187 is a copper-nickel, all-position electrode for shielded metal arc welding of wrought or cast alloys of similar composition as well as 80 Cu + 20 Ni and 90 Cu + 10 Ni alloys. It is also used for the clad side of copper-nickel clad steels. This filler metal is widely used in marine applications because of its good resistance to the corrosive effects of sea water.

Fe	Mn	Ni	Si	Ti	P	Pb	Cu (incl Ag)	Others
0.40-0.75	1.00-2.50	29.0-33.0	0.50 max	0.50 max	0.020 max	0.02 max	Rem	0.50 max (incl Zn& Sn)

FILLER METAL 190 is used for welding materials of Ni-Cu alloys to themselves (such as ASTM, B126, B163, B164, B165--all of which have UNS Number N04400). They also can be used for overlay welding as well as for welding of clad steels where Ni-Cu surfacing is required. Dissimilar welding applications include joining nickel 200 and Cu-Nil alloys. This filler metal is widely used in marine applications because of its excellent resistance to the corrosive effects of seawater.

C	Fe	Mn	Ni	Si	Al	Ti	Cu	P	S	Others
0.15 max	2.5 max	4.0 max	62.0-69.0	1.5 max	0.75 max	1.0 max	Rem	0.02 max	0.015 max	0.50 max

FILLER METAL Alloy 55 is used for TIG and MIG welding of cast iron. This filler metal is extensively employed to overlay the cast iron rolls. It is also used to repair the castings. The weld metal of FILLER METAL Alloy 55 is harder than that of FILLER METAL Alloy 99. However, the machining can be accomplished by u sing carbide tipped tools. A preheat and interpass temperature of 350ºF (175ºC) minimum is recommended during welding, without which the weld and heat affected zones could develop cracks. DATA SHEET

C	Si	Fe	Mn	Ni
0.05	0.15	43.6	0.25	55.9

 

FILLER METAL Alloy 59 is a Ni-Cr-Mo alloy with an extra low carbon and silicon content. This wire has excellent corrosion resistance and high mechanical strength.FILLER METAL Alloy 59 is used to weld low carbon Ni-Cr-Mo alloys to themselves and for dissimilar welding of alloys such as C-276, 22, 625, and other high alloy steels such as 6Mo stainless, 825, and even common grades of stainless steels. Some base metals that FILLER METAL Alloy 59 are used on are ASTM and ASME B and SB 574, 575, 619, 622 and 626      

C	Si	Fe	Mn	Ni	Cr	Mo	S	Al	P	Others
.005	.005	.50	.30	59.0	23.0	16.0	.003	.20	.01	.50

 

FILLER METAL Alloy 60 is used for TIG, or MIG welding of nickel copper alloys (ASTM B127, B163, B164, and B165 UNS Number N04400). This filler metal can be used for MIG overlay on steel after a first layer with nickel FILLER METAL Alloy 61. Dissimilar welding applications include joining Monel alloys to Nickel 200 and copper-nickel alloys. This product is widely used in marine applications because of its good resistance to the corrosive effects of seawater and brackish waters.    

C	Si	Fe	Mn	Ni	Cu	Ti	S	Al	P	Others
.15 max	1.25 max	2.5 max	.2.5 max	62.0 min	Bal.	1.5-3.0	.015 max	1.25 max	.02 max	.50 max

FILLER METAL Alloy 601 is used for gas-tungsten-arc welding of INCONEL® alloy 601. The GTAW process with FILLER METAL Alloy 601 is the only recommended joining method for applications involving temperatures over 2100° F (1150°C) or for applications at lower temperatures involving exposure to hydrogen sulfide or sulfur dioxide. The weld metal of this filler metal is comarable to the base metal in resistance to corrosion and oxidation.      

C	Cr	Ni	Mn	Si	P	S	Fe	Cu	Al	Others
.10 max	21.0- 25.0	58.0- 63.0	1.0 max	.50 max	.03 max	.015 max	Bal.	1.0 max	1.0- 1.7	.50 max

FILLER METAL Alloy 61 is used for TIG, MIG, and SAW welding of nickel 200 or 201. This filler metal is also employed for overlaying on steel as well as repairing cast iron castings. It can also be used for dissimilar joints between nickel or nickel alloys to stainless or ferritic steels    

C	Si	Fe	Mn	Ni+ Co	Cu	Ti	S	Al	P	Others
.15 max	.75 max	1.0 max	1.0 max	93.0 min	.25 max	2.0-3.5	.015 max	1.5 max	.03 max	.50 max

FILLER METAL Alloy 617 is used for the welding of alloys of similar composition. This filler metal is also used for joining various dissimilar high-temperature alloys because of it's high temperature strength, oxidation resistance, and metallurgical stability from 1500°F up to 2100°F. Some examples are Incoloy® alloys 800HT and 802 and cast alloys such as HK-40, HP, and HP-45 Modified.      

C

Cr

Ni

Mo

Mn

Si

P

S

Fe

Cu

Co

Al

Ti

Others

.05- .15

20.0- 24.0

Bal.

8.0- 10.0

1.0 max

1.0 max

.03 max

.015 max

3.0 max

.50 max

10.0- 15.0

.08- 1.5

.60 max

.50 max

FILLER METAL Alloy 622 is an alloy of nickel with Cr, Mo and W as principal alloying elements. It is used to weld alloys of similar composition as well as dissimilar joints between Ni-Cr-Mo alloys and stainless or carbon or low alloy steels. It can also be used for cladded overlay as well as spraying applications. FILLER METAL Alloy 622 offers excellent corrosion resistance in oxidizing as well as reducing media in a wide variety of chemical process environments. It offers an outstanding resistance to stress corrosion cracking, pitting, and crevice corrosion.    

C

Cr

Ni

Mo

Mn

Si

P

S

Fe

Cu

Co

V

W

Others

.015 max

20.0- 22.5

Bal.

12.5- 14.5

.50 max

.08 max

.02 max

.010 max

2.0- 6.0

.50 max

2.5 max

.35 max

2.5- 3.5

.50 max

FILLER METAL 625 is used for GMAW, GTAW and SAW of Ni-Cr-Mo alloys. This filler metal may be used for cladding and welding dissimilar base metals such as Ni-Cr-Mo alloys to stainless and carbon steels. The Ni-Cr-Mo alloy system provides excellent resistance to oxidizing and reducing enviroments. The high Mo content provides good sress, pitting and crevice corrosion resistance.    

C

Cr

Ni

Mo

Mn

Si

P

S

Fe

Cu

Nb+ Ta

Al

Ti

Others

.10 max

20.0- 23.0

58 min

8.0- 10.0

..50 max

.08 max

.02 max

.015 max

5.0 max

.50 max

3.15- 4.15

.40 max

.40 max

.50 max

FILLER METAL Alloy 65 is used for TIG, MIG, and SAW welding of Ni-Fe-Cr-Mo-Cu alloys such as Incoloy® alloy 825. This can also be used to overlay cladding where similar chemical composition is required. The weld metal is highly corrosion resistant, particularly in reducing chemicals such as sulphuric and phosphoric acids      

C

Si

Fe

Mn

Ni

Cu

Ti

S

Al

P

Others

Mo

Cr

Others

.05 max

.50 max

22.0 max

1.0 max

38.5- 46.0

1.5 max

.60-1.2

.03 max

.20 max

.03 max

.50 max

2.5- 3.5

19.5- 23.5

.50 max

FILLER METAL Alloy 413 is used for TIG, MIG, and oxy-fuel welding of 70/30, 80/20, and 90/10 Cu-Ni alloys. This filler metal can be used for MIG overlay on steel after a first layer with FILLER METAL Alloy 61. Dissimilar-welding applications include joining Cu-Ni alloys to Nickel 200 or Ni-Cu alloys.      

C	Ni	Mn	Si	P	S	Fe	Cu	Pb	Ti	Others
.15 max	29.0- 32.0	1.0 max	.25 max	.02 max	.01 max	.40- .75	Bal.	.02 max	.20- .50 max	.50 max

FILLER METAL 718 is used for TIG welding Inconel® alloy 718, 706, and X-750. It is mainly used for welding high-strength aircraft components, and liquid rocket components involving cryogenic temperatures. High heat input processes such as MIG welding often result in microfissuring. This alloy can be age hardened to higher strengths.    

C

Cr

Ni

Mo

Mn

Si

P

S

Fe

Cu

Nb+ Ta

Al

Ti

Others

.08 max

17.0- 21.0

50.0- 55.0

2.8- 5.5

.35 max

.35 max

.015 max

.015 max

Bal.

.30 max

4.75- 5.50

.20- .80

.65- 1.15

.50 max

FILLER METAL Alloy 72 is used for GMAW, GTAW and SAW of the Ni-Cr class of corrosion resistant alloys. FILLER METAL Alloy 72 may be used for cladding and welding similar alloy grades to carbon and slainless steels. This alloy system provides excellent resistance to high temperature corrosion in atmospheres containing sulfur and vanadium.

C	Cr	Fe	Mn	Ni	Si	Ti	Cu	P	S	Others
0.01-0.10	42.0-46.0	0.50 max	0.20 max	Rem	0.20 max	0.3 - 1.0	0.50 max	0.02 max	0.015 max	0.50 max

FILLER METAL Alloy 82 is used for TIG, MIG, and SAW welding of base materials such as ASTM B163, B166, B167, and B168 – alloys which have UNS Number N0660. It is one of the most used nickel alloys whose applications range from cryogenic to high temperatures. This filler metal can also be used for dissimilar welding applications between various nickel alloys and stainless or carbon steels, as well as for overlaying. DATA SHEET

FILLER METAL Alloy 99 is used for TIG and MIG welding of cast iron. This wire is extensively employed to repair gray iron castings. It can also be used for overlay and buildup. However, dilution from the casting influences the mechanical properties of the metal. The welds are easily machinable. A preheat and interpass temperature of 350ºF (175ºC) minimum is recommended during welding.      

Cu	C	Si	Fe	Mn	Ni	S	Others
.75 max	1.0 max	.75 max	4.0 max	2.5 max	90.0 min	.03 max	1.0 max

 

FILLER METAL Alloy C276 is a welding wire that is used for GMAW, GTAW and SAW processes of nickel alloys with Cr and Mo. This grade may also be used for welding nickel alloys to dissimilar base metals such as stainless steel or low alloy steels. FILLER METAL Alloy C276 is also used for overlay cladding of low alloy or carbon steel to provide general corrosion resistance and due to the high molybdenum content, a strong resistance to stress corrosion cracking, pitting and crevice corrosion.

C

Cr

Ni

Mo

Mn

Si

P

S

Fe

Cu

Co

V

W

Others

.02 max

14.5- 16.5

Bal.

15.0- 17.0

1.0 max

.08 max

.04 max

.03 max

4.0- 7.0

.50 max

2.5 max

.35 max

3.0- 4.5

.50 max

FILLER METAL C276 is used for welding materials of similar composition. This low carbon Ni-Cr-Mo filler metal can also be used for dissimilar welding between Nil base alloys and stainless steels, or low alloy steels. This electrode is used for overlay cladding to withstand process corrosion. The weld metal is capable of withstanding cryogenic temperatures. Due to high Mo content this alloy offers excellent resistance to stress corrosion cracking and pitting and crevice corrosion.

C

Cr

Fe

Mn

Mo

Ni

Si

W

Co

Cu

P

V

S

Others

0.02 max

14.5-16.5

4.0 - 7.0

1.0 max

15.0 -17.0

Rem

0.2 max

3.0 - 4.5

2.5 max

0.50 max

0.04 max

0.35 max

0.03 max

0.50 max

FILLER METAL Weld A electrodes are used for welding of Ni-Cr-Fe alloys to themselves as well as for dissimilar welding between various nickel alloys and carbon or stainless steels. These electrodes can also be used for overlay cladding where similar alloy is needed. These electrodes have wide applications ranging from cryogenic temperatures up to 1500°F.

C	Cr	Fe	Mn	Mo	Ni	Si	Cu	P	S	Nb(Cb)+Ta	Others
0.10 max	13.0-17.0	12.0 max	1.0 - 3.5	0.5 - 2.5	62.0 min	0.75 max	0.50 max	0.03 max	0.02 max	0.5 - 3.0	0.50 max

FLUX CORED 182-T1 is a gas shielded flux cored wire that can be used for welding in all positions using 100% CO2 or Argon/CO2 mixtures. The wire possesses excellent weldability and can be used in a wide variety of similar and dissimilar welding and cladding applications such as joining Ni-Cr-Fe alloys, surfacing steel with Ni-Cr-Fe weld metal or joining Alloys 600, 601 or joining Inconel® 600, 601 and Incoloy® 800 to themselves or to stainless and carbon steels.

C	Cr	Fe	Mn	Mo	Ni	Si	Cu	P	S	Nb(Cb)+Ta	Others
0.10 max	13.0-17.0	10.0 max	5.0 - 9.5	59 min	1.0 max	1.0 max	0.50 max	0.03 max	0.015 max	1.0 - 2.5	0.50 max

FLUX CORED 622-T1 is a gas shielded flux cored wire that can be used for welding in all positions using 100% CO2 or Argon/CO2 mixtures. The wire possesses excellent weldability and is used in welding Ni-Cr-Mo alloys. Typical specifications for the Ni-Cr-Mo base metals are ASTM B574, B575, B619, B622, and B626, all of which have UNS# N06022.

C	Cr	Fe	Mn	Mo	Ni	Si	W
0.02	21.4	5.2	.40	13.8	Bal	.20	3.3

FLUX CORED 625-T1 is a gas shielded flux cored wire that can be used for welding in all positions using 100% CO2 or Ar/CO2 mixtures. The wire possesses excellent weldability and can be used in a wide variety of similar and dissimilar welding and cladding applications. Some typical applications include joining Ni-Cr-Mo alloys, surfacing steel with Ni-Cr-Mo weld metal, joining steels to nickel based alloys, and joining 9% nickel steel for cryogenic applications.

C	Cr	Fe	Mn	Mo	Ni	Si	W
0.03	20.7	.60	.15	8.7	Bal	.20	3.7

FLUX CORED 82-T1 is a gas shielded flux cored wire that can be used for welding in all positions using 100% CO2 or Argon/CO2 mixtures. The wire possesses excellent weldability and can be used in a wide variety of similar and dissimilar welding and cladding applications. Some typical applications include joining Ni-Cr-Fe alloys, surfacing steel with Ni-Cr-Fe weld metal, or joining Inconel® 600, 601 and Incoloy® 800 to themselves or to stainless and carbon steels.

C	Cr	Fe	Mn	Ni	Si	Ti	Cu	P	S	Nb(Cb)+Ta	Others
0.10 max	18.0-22.0	3.0 max	2.5 - 3.5	67 min	0.50 max	0.75 max	0.50 max	0.03 max	0.015 max	2.0-3.0	0.50 max

FLUX CORED A-T1 is a gas shielded flux cored wire that can be used for welding in all positions using 100% CO2 or Argon/CO2 mixtures. The wire possesses excellent weldability and can be used in a wide variety of similar and dissimilar welding and cladding applications such as joining Ni-Cr-Fe alloys, joining nickel steels, or joining Inconel® 600, 601 and Incoloy® 800 to themselves or to stainless and carbon steels.

C	Cr	Fe	Mn	Mo	Ni	Si	Cu	P	S	Nb(Cb)+Ta	Others
0.10 Max	13.0 - 17.0	12.0 max	1.0 - 3.5	0.5 - 2.5	62 min	0.75 max	0.50 max	0.03 max	0.02 max	0.5 - 3.0	0.50 max

FLUX CORED C276-T1 is a gas shielded flux cored wire that can be used for welding in all positions using 100% CO2 or Argon/CO2 mixtures. The wire possesses excellent weldability and is used in welding Low Carbon Ni-Cr-Mo alloys to other nickel base alloys. Typical specifications for the Ni-Cr-Mo base metals are ASTM B574, B575, B619, B622, and B626, all of which have UNS# N10276.

C

Cr

Fe

Mn

Mo

Ni

Si

W

Co

Cu

P

V

Others

S

0.02 max

14.5 - 16.5

4.0 - 7.0

1.0 max

15.0 - 17.0

Rem

0.2 max

3.0 - 4.5

2.5 max

0.50 max

0.03 max

.035 max

0.05 max

0.03 max